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1
2
Revision History
3
Reader Comments
4
5
6
7
Table of Contents
8
9
10
11
12
General Safety Instructions
13
While Operating
14
Maintenance and Service
15
Jacking Instructions
16
Safety and Instruction Decals
17
2 - Product Records and Maintenance
18
Equivalents and Conversions
19
Torque Specifications
20
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
21
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
22
Other Torque Specifications
23
3 - Gasoline Engine
24
Specifications
25
General Information
26
Fuel Evaporative Control System
27
28
29
Adjustments
30
Service and Repairs
31
32
Fuel Evaporative Control System (Serial Number Above 312000000)
33
34
35
36
37
38
39
4 - Diesel Engine
40
Specifications
41
General Information
42
43
Adjustments
44
Service and Repairs
45
46
Exhaust System
47
48
49
50
51
52
53
54
55
56
Engine Bell Housing
57
5 - Hydraulic System
58
59
Specifications
60
General Information
61
Relieving Hydraulic System Pressure
62
Hydraulic Hoses
63
Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
64
Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
65
66
Hydraulic Schematic
67
68
Hydraulic Flow Diagrams
69
Traction Circuit
70
71
Lower Cutting Units
72
73
Raise Cutting Units
74
75
Mow and Backlap
76
77
Right and Left Turn
78
Special Tools
79
40 GPM Hydraulic Tester (Pressure and Flow)
80
High Flow Hydraulic Filter Kit
81
Measuring Container
82
Troubleshooting
83
84
85
86
87
88
89
90
Charge Relief Valve Pressure Test (Using Tester with Flowmeter and Pressure Gauge)
91
92
Piston (Traction) Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
93
94
Wheel Motor Efficiency Test (Using Tester with Flowmeter and Pressure Gauge)
95
96
Steering/Lift Relief Valve Pressure Test (Using Pressure Gauge)
97
98
Lower Cutting Units Relief Valve (RV) Pressure Test (Using Pressure Gauge)
99
100
Steering/Lift Circuit Gear Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
101
102
Power Steering Valve Test
103
104
Mow Circuit Gear Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
105
106
Mow Circuit Relief Pressure Test (Using Tester with Flowmeter and Pressure Gauge)
107
108
Reel Motor Case Drain Flow Test (Using Tester with Flowmeter and Pressure Gauge)
109
110
Adjustments
111
Adjust Traction Control Assembly
112
Service and Repairs
113
Flush Hydraulic System
114
Filtering Closed-Loop Traction Circuit
115
Hydraulic System Start-up
116
117
118
Gear Pump Service
119
120
Piston (Traction) Pump Neutral Assembly
121
122
Piston (Traction) Pump
123
124
125
126
Piston (Traction) Pump Service
127
128
Piston Pump Crush Ring Replacement
129
130
Front Wheel Motors
131
132
Rear Wheel Motor (Optional 3WD)
133
134
Wheel Motor Service
135
136
Cutting Reel Motors
137
138
Cutting Reel Motor Service
139
140
141
142
Mow Control Manifold
143
144
Mow Control Manifold Service
145
146
147
Control Manifold Cartridge Valve Service
148
Lift Cylinders
149
150
Lift Cylinder Service
151
152
Lift Control Manifold
153
154
Lift Control Manifold Service
155
156
Power Steering Valve
157
158
Power Steering Valve Service
159
160
Steering Cylinder
161
162
Steering Cylinder Service
163
164
Hydraulic Reservoir (Machines Equipped with Turf GuardianTM Leak Detector System)
165
166
Hydraulic Reservoir (Machines Not Equipped with Turf GuardianTM Leak Detector System)
167
168
Leak Detector Tank (Machines Equipped with Turf GuardianTM Leak Detector System)
169
170
171
172
Leak Detector Solenoid Valve Assembly (Machines Equipped with Turf GuardianTM Leak Detector System)
173
174
175
6 - Electrical System
176
177
General Information
178
Turf GuardianTM Leak Detector System Operation
179
Leak Alert!
180
Special Tools
181
Skin-Over Grease
182
Troubleshooting
183
184
185
186
Diagnostic Display
187
188
189
190
191
192
193
194
195
TEC Logic Chart (Greensmaster 3300)
196
TEC Logic Chart (Greensmaster 3400)
197
Electrical System Quick Checks
198
Adjustments
199
Neutral and Mow Switches
200
Component Testing
201
Ignition Switch (Serial Number Above 312000000)
202
Engine Oil Pressure Indicator Light (Greensmaster 3300)
203
Indicator Lights (Greensmaster 3400)
204
205
Fuse Block (Greensmaster 3300)
206
Fuse Block (Greensmaster 3400 with Serial Number Below 312000000)
207
Fuse Block (Greensmaster 3400 with Serial Number Above 312000000)
208
Fusible Links
209
Seat Switch
210
Neutral and Mow Switches
211
Parking Brake Switch
212
Joystick Raise and Lower Switches
213
Backlap Switch
214
Hydraulic Solenoid Valve Coils
215
216
Main Power, Charge Circuit (Greensmaster 3300), Glow (Greensmaster 3400) and Fan (Greensmaster 3400) Relays
217
Kill (Greensmaster 3300) and Start (Greensmaster 3400) Relays
218
Toro Electronic Controller (TEC)
219
CAN-bus Termination Resistors
220
Turf GuardianTM Leak Detector Oil Level Sensor (If Equipped)
221
Turf GuardianTM Leak Detector Alarm (If Equipped)
222
Starter Solenoid (Greensmaster 3300)
223
Fuel Pump (Greensmaster 3400 machines)
224
Fuel Solenoid (Greensmaster 3400 machines)
225
Temperature Sender (Greensmaster 3400 machines)
226
Diode Assembly (Greensmaster 3400)
227
228
Service and Repairs
229
Battery Storage
230
Battery Service
231
232
233
234
235
7 - Chassis
236
Specifications
237
General Information
238
Special Tools
239
Adjustments
240
Service and Repairs
241
242
Brake Service
243
244
Brake Cables
245
246
Rear Wheel Spindle Assembly
247
248
Rear Steering Fork
249
250
Control Console
251
252
Tank Mount Plate Assembly
253
254
Cutting Unit Suspension Crossarm Assembly
255
256
Cutting Unit Suspension Assembly
257
258
Cutting Unit Suspension Service
259
260
Frame Assembly
261
8 - DPA Cutting Units
262
Specifications
263
General Information
264
Special Tools
265
Roller Bearing Installation Tools
266
Bedknife Top Angle Indicator and Mount
267
Factors That Can Affect Cutting Performance
268
269
270
Set Up and Adjustments
271
Leveling Rear Roller
272
Service and Repairs
273
274
Bedbar Assembly
275
276
Bedknife Replacement and Grinding
277
278
Bedbar Adjuster Service
279
280
Reel Assembly Removal and Installation
281
282
283
284
Reel Assembly Service
285
286
Preparing Reel for Grinding
287
Reel Motor Adapter
288
Front Roller
289
Rear Roller
290
Roller Service
291
292
Rear Roller Brush (Optional)
293
294
295
9 - Belt Driven Groomer (Optional)
296
Specifications
297
General Information
298
Troubleshooting
299
Grooming Reel Mechanical Problems
300
Adjustments
301
Service and Repairs
302
Groomer Cover (Counter Rotating Groomer Drive)
303
304
Grooming Reel (Forward Rotating Groomer Drive)
305
306
307
308
Grooming Reel (Counter Rotating Groomer Drive)
309
310
311
Grooming Reel Service
312
Grooming Reel Bearing Replacement
313
314
Idler Assembly (Forward Rotating Groomer Drive)
315
316
Idler Assembly (Counter Rotating Groomer Drive)
317
318
Lift Arm Assembly
319
320
Groomer Brush
321
10 : Universal Groomer (Optional)
322
Specifications
323
General Information
324
Troubleshooting
325
Service and Repairs
326
The Gear Box Assembly
327
328
329
330
The Idler Assembly
331
332
The Groomer Reel
333
334
335
The Height Adjuster Assembly
336
337
The Grooming Brush (Optional)
338
339
11 - Foldout Drawings
340
341
Hydraulic Schematic
342
Electrical Schematic Greensmaster 3300(Serial Number Below 312000000)
343
Electrical Schematic Greensmaster 3300 (Serial Numbers 312000001 to 314000000)
344
Greensmaster 3300 Electrical Schematic (Serial Numbers 314000001 to 316000000)
345
Greensmaster 3300 Electrical Schematic (Serial Numbers 316000001 to 403410000)
346
Greensmaster 3300 Electrical Schematic (Serial Numbers above 403410001)
347
Electrical Schematic GR3400
348
Electrical Schematic Greensmaster 3400(Serial Number 312000001 to 314000000)
349
Greensmaster 3400 Electrical Schematic (Serial Numbers 314000001 to 316000000)
350
Greensmaster 3400 Electrical Schematic (Serial Numbers 316000001 to 403420000)
351
Greensmaster 3400 Electrical Schematic (Serial Numbers above 403420001)
352
Wire Harness Drawing Greensmaster 3300(Serial Number Below 312000000)
353
354
Wire Harness Drawing Greensmaster 3300 (Serial Numbers 312000001 to 316000000)
355
356
Wire Harness Drawing Greensmaster 3300 (Serial Numbers 316000001 to 403410000)
357
358
Wire Harness Drawing Greensmaster 3300 (Serial Numbers 403410001 to 406000000)
359
360
Wire Harness Drawing Greensmaster 3300(Serial Numbers above 406000001)
361
362
Wire Harness Drawing Greensmaster 3400 (Serial Number Below 312000000)
363
364
Wire Harness Drawing Greensmaster 3400 (Serial Numbers 312000000 to 314000000)
365
366
Wire Harness Drawing Greensmaster 3400 (Serial Numbers 314000001 to 316000000)
367
368
Wire Harness Drawing Greensmaster 3400 (Serial Numbers 316000001 to 316000500)
369
370
Wire Harness Drawing Greensmaster 3400 (Serial Numbers 316000501 to 403420000)
371
372
Wire Harness Drawing Greensmaster 3400 (Serial Numbers 403420000 to 405700000)
373
374
Wire Harness Drawing Greensmaster 3400 (Serial Numbers above 405700001)
375
376
Home
> Toro > 04510
Toro 04510 Service Manual - Title Page
Document Details: 376 pages, 17.3 MB filesize.
Form
No.
12187SL
Rev
C
Greensmaster
®
TriFlex
TM
3300/3400
(
Models 04510 and 04520
)
Original Instructions (EN)
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