Zebra S4M Maintenance Manual Download - Page 18

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1

2

3Table of Contents

4

5

6

7

8

9List of Tables

11List of Figures

17Proprietary Statement

19About This Document

20Who Should Use This Document

22Document Conventions

25System Description

26External View

27Control Panel

28Control Panel LCD

30Control Panel Lights

31Printer Media Compartment

32Printer Language Modes

33Before You Begin

34Handling the Printer

35Select a Site for the Printer

36Connect the Printer to a Power Source

38Select a Communication Interface

39Types of Connections

41Data Cable Requirements

42Types of Media

44Ribbon Overview

46General Specifications

47Agency Approvals

48Printing Specifications

49Media Specifications

50Ribbon Specifications

51Zebra Programming Language (ZPL II)

52Standard Font Matrices

63Remove Used Ribbon

65Calibrate the Printer

66Select or Adjust the Media Sensors

68Adjust Printhead Pressure

71Password Protection of Parameters

73Changing Printer Passwords Using ZPL II

74Printing Configuration Labels

77Select a Display Language

78Control Panel LCD Display

83Password Level 3 Parameters

95Password Level 4 Parameters

98Manufacturing Menu Parameters

107Troubleshooting

109Troubleshooting Checklists

110LCD Error Messages

113Memory Errors

114Print Quality Problems

117Calibration Problems

118Communications Problems

119Ribbon Problems

120Miscellaneous Printer Problems

121Printer Diagnostics

122CANCEL Self Test

123PAUSE Self Test

124FEED Self Test

127FEED and PAUSE Self Test

129Preventive and Corrective Maintenance

131Safety Information

132Personal Safety Tips

133Equipment Safety Tips

135Preventive Maintenance

137Clean the Printhead and Platen Roller

139Clean the Media Compartment and Sensors

140Clean the Peel-Off Assembly

143Corrective Maintenance

145Routine Referral Procedures (RRP)

149Print System

150Printhead Assembly

154Printhead Upgrade Option

165Print Mechanism

175Printhead Cables

186Printhead Release Latch

193Printhead Pressure Dials

202Transmissive Sensor

206Ribbon/Printhead Open Sensor

211Reflective Media Sensor

215Take-Label Sensor

223Drive System

224Ribbon Take-Up Spindle Clutch

231Ribbon Take-Up Spindle

239Ribbon Supply Spindle

247Media Hanger Assembly

251Stepper Motor and Gear/Pulley

254Gears and Pulley

261Peel-Off/Tear-Off Bar

272Static Brush

274Dancer Assembly

277Outer Media Guide

281Roller System

282Platen Roller

293Pinch Roller

297Printed Circuit Boards

298Control Panel

305Main Logic Board

309Mail Logic Board Fuse

310Real Time Clock

317Booster Board

319Power Supply

32210/100 Internal ZebraNet PrintServer II, Wireless Print Server, Parallel Port, and No Comm Option

331Exterior Components

332Electronics Cover

337Maintenance and Drawings

340Table A . Media Side Main Printer Assemblies

342Table B . Electronics Side Main Printer Assemblies

344Table C . Print Mechanism/Printhead Assembly

346Table D . Printhead Maintenance Kit

347Table E . Printhead Cable Maintenance Kit

348Table F . Platen Drive System

350Table G . Latch Assembly Maintenance Kit

352Table H . Platen Roller Maintenance Kit

353Table I . (Reflective) Media Sensor Assembly Maintenance Kit

354Table J . Ribbon/Printhead Open Sensor Assembly Maintenance Kit

355Table K . Transmissive Sensor Assembly Maintenance Kit

356Table L . Dancer Assembly Maintenance Kit

357Table M . Ribbon Supply Spindle Maintenance Kit

358Table N . Static Brush Maintenance Kit

359Table O . Ribbon Take-up Spindle Maintenance Kit

360Table P . Media Hanger Maintenance Kit

361Table Q . Media Door Maintenance Kit

362Table R . Peel Option Kit

363Table S . Peel Assembly Maintenance Kit

364Table T . Pinch Roller Maintenance Kit

365Table U . Electronics Cover Maintenance Kit

366Table V . Control Panel and Take-Label Maintenance Kits

367Table W . Stepper Motor Maintenance Kit

368Table X . Main Logic Board Maintenance Kit

369Table Y . Real Time Clock (RTC) Maintenance/Option Kit

370Table Z . Booster Board Maintenance Kit

371Table AA . Power Supply Maintenance Kit

372Table AB . Ribbon Take-up Spindle Clutch Maintenance Kit

373Table AC . Gears and Pulley Maintenance Kit

374Table AD . Wireless PCMCIA Board Maintenance/Option Kit

375Table AE . 10/100 and Parallel Port Maintenance/Option Kits

376Table AF . Hardware View 1 (Media Compartment)

378Table AG . Hardware View 2 (Printer Rear)

379Table AH . Hardware View 3 (Printer Front)

380Table AI . Hardware View 4 (Electronics Side)

384Serial Data Port

385Pin Configuration

386RS-232 Interface Connections

388Parallel Data Port

390USB 1.1 Port

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Proprietary Statement

xviii

13291L-001 Rev. A S4M Maintenance Manual 10/27/05

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